Reference HTH Logistic Solutions - Visual

Integrated E-Commerce Fulfillment with platbricks®

pfenning group

Customer Benefits
Customer Quote
Project Overview
Services
About the pfenning group

Integrated E-Commerce Fulfillment with Platbricks® at the pfenning group

Pfenning Logo_References-Awards_400x300

Rising order volumes, increasing process complexity, and the need for real-time transparency present structural challenges for logistics organizations. Against this backdrop, the pfenning group has systematically refined its fulfillment processes. The goal was to establish an integrated fulfillment architecture in which warehouse management, autonomous mobile robots, and shipping management are orchestrated via a central platform and seamlessly integrated into customers’ processes.

At the heart of the solution is platbricks®, our cloud-based logistics platform. It connects operational warehouse processes, Warehouse Robotics, and shipping processing into a seamless end-to-end process—from order creation to shipping status.

Customer Benefits

Lower error rate thanks to paperless processing using smart devices
Improved Efficiency Through Integrated Warehouse, Robot, and Shipping Control
Process reliability even with fluctuating volumes thanks to automated workflows
Real-time transparency regarding inventory, orders, and shipping status
High scalability to handle seasonal peaks and growing demands
Reducing the Workload on Staff Through Autonomous Transport and Picking Processes
Faster onboarding of new customers
Reducing travel time with the dual-stroke forklift system
Direct integration with customer systems: fewer interfaces, end-to-end data flow all the way into the customers' processes

Customer Quote

Pfenning Logo_References-Awards_400x300

Our customers expect real-time inventory and delivery status updates—as well as reliable operations even during peak periods—in B2C, D2C, and digital B2B business. With platbricks®, we manage warehousing, robotics, and shipping on a single platform and directly integrate our customers’ systems as well as various e-commerce platforms. In this way, we grow alongside our customers’ digital commerce operations and take on greater responsibility within their supply chains.

pfenning group

Project Overview

Initial Situation

At one of the pfenning group’s fulfillment centers, core warehouse processes—such as goods receipt, putaway, replenishment, order picking, and loading—had evolved over the years and were organized with a high degree of manual data entry. As volumes increased, so did the need for end-to-end transparency regarding order and inventory status, as well as processes that could scale with the business. At the same time, customers increasingly expected a partner that would integrate directly into their processes and take on responsibility beyond mere warehousing and shipping. An integrated system landscape was therefore needed to seamlessly connect processes, automation, and shipping.

Vision

As part of the integration of a new customer, the pfenning group aimed to establish an integrated fulfillment architecture that systematically connects all process steps. An end-to-end IT solution was intended to make processes transparent and enable growth. platbricks® was to serve as the central control hub, bringing together warehouse management, warehouse robotics, and shipping management via standardized interfaces.

Automation was not viewed as an end in itself, but rather as a means of stabilizing and scaling existing processes. The focus was on integrating logistics so closely with customers’ systems that it became part of their value chain rather than just another interface.

Solution

platbricks® serves as the central control hub for all fulfillment processes. Orders are automatically created, prioritized, and processed end-to-end; inventory levels and status updates are available in real time across all systems. The platbricks® Warehouse Management forms the basis for all downstream steps. Autonomous mobile robots from Locus Robotics are integrated into the picking process, transporting orders from picking stations to packing tables. Shipping is handled via an integrated solution from VCE Solutions. Shipping labels, carrier selection, and outbound goods posting are integrated; tracking data is fed back into platbricks®. This creates a seamless process from order placement to shipping status without any system disconnects.

The result is a significant increase in picking productivity, centralized planning of all processes via the control center, as well as high inventory accuracy and on-time replenishment management.

Our Services

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Arvato Systems designed an integrated fulfillment architecture for the pfenning group based on platbricks®, which systematically integrates warehouse management, warehouse robotics, and shipping management.

As part of the implementation and configuration of the warehouse management system, key warehouse processes were fully digitized. These include goods receipt, putaway, and retrieval—each route-optimized with dual-path routing—as well as order picking in single- and multi-order scenarios, packing, loading, and returns processing. A key element was the forklift guidance system from platbricks®, which controls put-away operations so that goods are distributed evenly across the various rows of shelves. At the same time, the system takes planned pick operations into account and schedules travel orders so that available forklift resources perform double-pass operations as frequently as possible. This reduces empty trips and ensures efficient use of available resources. A notable feature was the integration of Jungheinrich’s narrow-aisle forklift control system: The narrow-aisle forklifts feature automatic bay navigation, which is controlled directly from platbricks® via standard interfaces.

In addition, multi-stage process chains—from goods receipt to goods issue—were modeled in detail and mapped in platbricks®. Automated interfaces with individual customers enable end-to-end, digital order processing all the way to the customer. In this way, the warehouse becomes an integrated part of the customers’ supply chain. The pfenning group relies on VCE Solutions to connect with express, courier, and parcel (ECP) service providers. Shipping management—including labeling and tracking processes—is fully integrated into platbricks® and enables a seamless user experience.

The integration of autonomous mobile robots from Locus Robotics expanded the order-picking processes to include robot-assisted transport and picking operations. At the same time, Arvato Systems supported the change process with a clear focus on transparency, traceability, and employee acceptance.

About the pfenning group

The pfenning group, founded in 1899, is a medium-sized, full-service provider of supply chain solutions with 110 European locations, 1 million m² of logistics space, and 7,000 employees. In addition to state-of-the-art warehousing and transportation solutions, its portfolio also includes e-commerce and D2C fulfillment as well as a wide range of value-added services. With its sustainable multicube logistics properties, the group has also developed a multi-user concept—which has won multiple awards—currently operating at six locations.

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Your Contact for Questions about Our Solutions

MA_Ralf_Huchtkemper_Commerce
Ralf Huchtkemper
Expert for the Retail & Consumer Goods Industry